While manual inspections involve physical reviews of products and quality of workmanship, vision inspection systems use advanced cameras and image processing technology for parallel inspections. Shubham Automation’s developed automated vision inspection solution called PCC ACCURA plays a vital role in achieving comprehensive quality assurance and manufacturing control in diverse industries. This scenario further helps in reducing the overall manufacturing costs and ensuring a superior level of customer contentment.
Conventional vision inspections lead to lower speed processes, errors, and dependency on human resources. On the other hand, manufacturers are using automated vision inspection solutions in high-speed processes, higher magnification, 24/7 operations, and repeatability of tasks. A step further, automated technology offers machines and devices the capability to inspect scenarios or objects to make precise quality assurance decisions more accurately and swiftly.
Critical Applications of Automated Vision Inspection Solution by Shubham Automation
Our automated vision inspection solution PCC ACCURA provides advanced technology with enhanced performance image processing in required applications. Our solution offers accurate color matching, verification, pattern recognition, pre-processing inspection, verification, and surface inspection to ensure the delivery of consistent, higher quality products.
The PCC ACCURA solution enables completeness and correctness of products for example filled bottles in the Food, FMCG, and Pharma industry for challenges in the diverse check-points. These check-points cover loose cap, label inspection, label presence and absence, label mix-up as well as label position inspections. The assessments cover the checking of product dimensions, product defects, and label printing.
Further, the solution can be easily integrated with any of the packing line machines with modernized cameras and multiple lines right through our PCC ACCURA software and the latest hardware components. It uses an industrial PC with a touch display for the efficiency of operations and view.
The Advantages of Automated Vision Inspection Solution
The foremost benefit is the boost in product quality. Sample testing can be substituted with comprehensive and 100% quality checks reducing the overall review efforts. The manufacturer is entirely assured and can guarantee a 100% perfect product delivery, which is especially significant in safety-critical products.
Secondly, automated vision inspection processes can reduce the overall production costs, mainly when applied in early production stages. Most of the time, defective parts or components are removed from the production processes. However, in some cases, removed parts are automatedly re-introduced in the production process, saving material costs. So, vision inspection technology resolves the trade-off amid raising quality as well as cutting overall costs.
Its further benefits are as below
- Superior and higher speed inspection
- A lower percentage of mistakes and errors
- Comprehensive and 24×7 operations
- Less to no dependency on human resources
- Quick defect detection
- Tolerance inspection
- Alignment feedbacks
- Component measurement
- Part presence, absence, and orientation
- Swift print verification
- Avoids product recalls
- Reduces downtime
- Eliminates false-rejects
- Finally, it increases the production line efficiency
At Shubham Automation, we completely understand that all organizations require being the best. Further, we value their production efforts, manufacturing infrastructure, and costs to offer the needed quality output to lead their product categories successfully.
Our range of critical quality assurance solutions like PCC ACCURA facilitates organizations like you to put off errors, mistakes, defects, and issues that offer nothing but the best solutions to our clients and their end-users. We are always our client’s Quality Assurance Heads in any of the sectors or domains we provide our automated solutions.