FMCG product manufacturers provide consumers with a variety of products across the marketplaces. With numerous products to select from diverse sizes, colours, styles, and brands, it is significant for FMCG product manufacturers to track their products’ quality right from source to shelf.
Furthermore, with increasing competition for shelf space, these manufacturers will require being more conscious in controlling inventories and making sure they constantly meet the quality expected by their customers.
Today’s FMCG Marketplace
The packaging processes are transforming the FMCG sector with its capabilities to serve as a marketing vehicle and even enable packaging solutions that can save profit margins. Sustainable packaging is environmentally friendly, cost-efficient, and reduces waste. It also backs packaging with recyclable and postconsumer materials to make sure package quality is quite ready for their retailers across the marketplaces.
FMCG can be a Risky Business
With safety regulations being authorized by government bodies within diverse industries, the FMCG product manufacturing processes also face risks leading to product recalls and issues in meeting industry benchmarks.
By facilitating production benchmarks, regulatory bodies want manufacturers to implement preventative quality controls to reduce hazards, industry challenges and have safe product packaging to eradicate business risks.
Where Vision Inspection Solutions Fits into Your Manufacturing Lines
Comprehensive detection of defective products right in the production procedures is now turning a requisite for the FMCG sector. At Shubham Automation, we can seamlessly integrate a vision inspection solution into your current production lines to assist you in meeting safety, compliance, and correctness of products.
Crucial defects can occur anywhere along the manufacturing and packaging lines; however, with our solutions faulty products can be precisely detected and rejected prior to leaving the manufacturer’s factory floor.
Vision Inspection Solution Sustains Perfection
To remain competitive, FMCG manufacturers are continuously launching new products into their manufacturing lines, and as product variety matures, the risks of packaging mistakes and defects are bound to increase. However, today, packaging quality can be controlled by the use of vision inspection solutions.
By detecting where packaging errors occur on the manufacturing lines, effective vision inspection solutions at crucial control points can detect the erroneous products and assist in removing them from the production lines.
The Competitive Benefits
By partnering with a vision inspection solution provider like Shubham Automation, manufacturers can attain quality control throughout the complete supply chain, safeguarding their brand and profitability. Automated vision inspection systems help FMCG manufacturers always meet needed compliance, provide safe products, and help achieve optimal production.
Automated vision inspection solutions exceed the abilities of manual inspections and help in reducing the overall downtime. With the enablement of connectivity abilities, vision inspection systems deliver the required flexibility and sustainability expected by manufacturers out of their production lines.
Here are the benefits and advantages experienced when using vision inspection solutions:
- Label Inspections
These inspections automatically inspect labels on all products, including bottles, boxes, vials, cans, trays, and tubs. They ensure label matches packaged product contents and branding on products are conveyed as needed, safeguarding manufacturers from possible miss-branding violations.
- Seal Inspections
These inspections put a stop to the risk of content contamination which can occur because of an erroneous tamper-resistant band or faulty seal.
- Integrity Inspections
These inspections check packaging elements to verify that containers have been completely packed to match the precise quality and fit customer usages.
- Printed Code Verification
These verifications check that printed barcode and 2D matrix codes are accurate and adequately readable. It even backs product tracking and monitoring, while product recalls are involved right in the supply chain.
- Check Fill Level
These vision inspections checks and verify that filled containers are correctly filled as per the industry standards, removing the possibilities of product waste or unhappy customers.
Shubham Automation’s automated vision inspection solution PCC ACCURA delivers modern-day technology with higher performance image processing in the FMCG sector across the production and packaging areas.
Shubham’s PCC ACCURA provides precise colour matching, pre-processing inspection, swift verification, product pattern recognition, completeness of products, coding accuracy, shipping, and surface inspection. And we ensure that the final product delivery is reliable with superior quality levels.
Sustaining and enhancing quality assurance stays at the heart of any manufacturer who desires to create a long-lasting relationship with its customer base. So it is relatively more straightforward than if your target marketplace can rely on your capability to without fail produce products that meet their desires levels of quality.
The approaches used by companies vary across the board but eventually finding the most precise and cost-effective technique of offering quality assurance is the final objective. For quite a long time, the manual inspection of the manufacturing procedures was seen as a dependable approach to preserving quality standards. But even the most effective professional is prone to make errors, and the repetitive nature of the work adds to the cause of these mistakes.
How Vision Inspections can Enable High-Speed Production Lines
The technology has moved on very drastically over the past couple of decades, with modern 2D, 3D, and barcode reading systems increasingly utilized by diverse manufacturing companies. However, there is still some uncertainty from some companies being unsure with this techniques adding value. However, with the advances in technology, vision inspections can be carried out enormously quickly on high-speed production lines; more perfectly than a human can do it and with swiftness compared to the human eye.
Introduction of Standard Machine Vision Inspection Systems
Even with the introduction of standard machine vision inspection systems, there was some indecision around facilitating them into the currently active manufacturing processes. Despite the opportunity to trim down wastage and boost data surrounding the production line, they were seen as an inadequate solution, more expensive, and challenging to integrate into manufacturers’ current systems. Here is where PCC ACCURA, an Automated Vision Inspection Solution by Shubham Automation, came into the picture to overcome challenges.
PCC ACCURA – Automated Vision Inspection Solution by Shubham Automation
Recognized most excellently for its vision inspection systems, Shubham Automation’s automated vision inspection solution PCC ACCURA provides modernized technology with superior performance image processing in several applications particularly in production and packing areas.
Shubham’s PCC ACCURA offers accurate color matching, quick verification, pre-processing inspection, pattern recognition, completeness verification, coding correctness, shipping and surface inspection to ensure that the final delivery of products is consistent with higher quality.
PCC ACCURA is shaped as a tailored vision inspection system that performs for completeness and correctness of products for example filled bottles for challenges in the diverse check-points. These check-points include loose cap, label position and inspection, label presence and absence, label mix-up, and overprinting assessments for both the products’ front and back labels.
What are the Gains from Vision Inspection Solutions for Quality Assurance
A vision inspection solution that has been accurately installed and calibrated will be precise, quick, and trustworthy. Automated quality assurance and control with vision inspection solutions have many added business gains when matched to manual inspections. The former can run continuously 24 hours and 7 days a week, and it does not require any of the tea breaks. And further, it does not tend to suffer from fatigue like human resources do and are a lot more precise, saving additional time as well as efforts.
So, the time and monitoring efforts saved by running manufacturing processes 24/7 without any breaks or changing shifts cover the cost of automated vision inspection solutions very rapidly. Further, as per the global reports, the machine vision inspection market is liable to be a value of 15 billion USD by the year 2022.
On the same side, Shubham Automation with PCC ACCURA is constantly enhancing its technology year-on-year and facilitating manufacturers with a significant competitive edge. So, Shubham, with its PCC ACCURA vision inspection solution, promises to assure the quality assurance desires of all categories of organizations across the globe.