Check weighing is significant for manufacturing companies delivering quality products and want to facilitate customer contentment. A Checkweigher Solution is an integral part of the quality control system, making sure that each product that passes through a production line is of the precise weight to go into the market.
On the other hand, vision inspection solutions offer you an exclusive inspection performance for different types of FMCG and other industry products. The vision inspection system checks labels at the top and/or bottom side for their existence, right position, explicit content, and intactness.
Key Problems Faced by Clients in the FMCG Sector
- Due to the random sampling process of Bottles for weight checking at a specific time, there is no precise control on give away
- Bottles with underweight or overweight can even enter into the market which affects the brand image of the company
- There can be mix up of bottles on the packing lines which can cause distribution troubles
- The bottles can go missing in a carton, outer box and final shipper creating deliverable issues
- Bottles with smudged of cut printing and without printing can be released causing problems in the supply chain
- The compliance with net contents benchmarks can be compromised which can create regulatory challenges
- Other challenges include hygiene, safeguarding, and security of products
Blending of Bottle Check Weigher and Vision Inspection Solution by Shubham Automation
The new combination of bottle Checkweigher machine and vision inspection system by Shubham Automation blends the two operations of automated weight checking and vision inspection into one machine unit. The combination facilitates bigger inspection areas and numerous inspections at the same time. The new blended system even saves the overall floor space in the factory set-up and total equipment cost by merging the two vital operations. It also helps in releasing more batches of products swiftly.
The hygienically designed system by Shubham Automation uses advanced software, which delivers accurate analysis of high-resolution images. The high-performance software provides exact weight measurements at higher speeds.
Shubham Automation’s vision inspection system makes sure that products continually meet manufacturers’ quality benchmarks and specifications resulting in precise product presentations every time. And Shubham’s Hi-Speed Dynamic Checkweigher solution makes sure 100% quality control as well as trim down costly giveaways.
How Bottle Checkweigher + Vision Inspection Solutions are effectively used?
Useful applications of this blended solution include
- Automated checking of weights for finding underweight and overweight bottles
- Classifying and arranging bottles into diverse weight zones like underweight, overweight or specific weight zone
- Inspect linear barcode and product code to check mix up prevention
- Verify overprinting, make sure of precise product presentation, verify packaging and labelling integrity
- Offer tamper-evident sealing, detect physical contaminants and inspect contents inside the closed package
Shubham Automation Facilitating Automation and Quality Assurance Solutions
Shubham Automation enables a diverse range of automation and quality assurance solutions. The procedure initiates with automated washing, air-jet cleaning, sealing, filling, capping, labelling, coding & vision inspection, and mix-up prevention. With Quality Assurance Solutions, Shubham assists organizations in facilitating Pesticides, FMCG, Food & Beverages, and Pharmaceutical industry products in putting off errors, defects, and product issues so that the end consumer has the accurate product in his hand.
Following these processes advanced automation procedures such as Pick and Place, Automated Print and Apply, Automated Labelling & Pasting, and Tracking of products with comprehensive reports and analytics are enabled for automatedly as well as precisely weighed products.
Project: Bottle Check Weigher and Vision Inspection Solution
Shubham Automation recently received a full-size project of a combination of Bottle Check Weigher + Vision Inspection Solution from one of India’s leading FMCG companies. The company is manufacturing an extensive range of Fabric Conditioner & Softener bottles and had a combined requirement of a bottle Checkweigher and Vision Inspection solution.
Shubham Automation will be an integral part of the quality assurance team to produce this range of Fabric Conditioner & Softener bottles with this big-sized organization across India. These assortments of products will meet the highest quality standards, which will be further accessible across the country in different packaging.
Bottle Checkweigher solutions come in use in any of the FMCG, Pesticides, Pharma, or Food & Beverages packaging facilities to make sure bottled product is up to the yardstick weight and better-quality through this effective quality assurance procedure.
The combined solution can meet the demands of accepting large package sizes, more significant inspection areas, and multi-faceted inspections. Manufacturing companies can get precise assistance from Shubham Automation’s Quality Assurance and Automation Solutions to reduce costs, increase customer contentment, have hygienic products, and enable the supply chain.