In the past few years, manufacturers used to merely focus on the final products and their quality factors. However, today quality assurance is in every phase of product development commencing from the manufacturing, production processes and right at the end of the packaging lines.
Shipper Weigher Solutions are a significant aspect of packaging quality control that makes sure both the manufacturer and the consumer are completely protected. Consumers get the fullest assurance that they are getting quality products whose ingredients have been precisely verified and accurately weighed as specified right on the packaging labels.
On the other hand, manufacturers get the quality assurance that their products are precise and comply with the regulatory benchmarks containing the correct quantities of products. Thus, Shipper Weighers are highly effective in building reliability between consumers and manufacturers by ensuring benchmarks are met and maintained throughout the packaging lines.
How Automating Shipper Weighing Can Assist in the Packaging Process?
Now, with the development of pioneering automated technologies, companies can get equipped to hold nearly 100% of mistakes. Meanwhile, Shipper Weigher Solution work meticulously, which means the automation capabilities to catch the errors and act on it are more beneficial, highly valuable, and quick to process. Blending with other automated equipment in the packaging process; this process provides highly trusted packaging for end-product users.
Further, Shubham Automation’s Shipper Weighers are embedded with advanced software that not only blends the precision and speed but even delivers in-depth analysis, which can even lend a hand in resolving challenges across the packaging lines.
Enabling Shipper Weighing at the End of the Packaging Line
A shipper weigher at the end of packing line makes the whole process complete, intact and precise in terms of accurate weight and packaging information. Automated lines can make production easy and straightforward, however, shipper weigher at the end of packaging makes packing full proof and highly comprehensive.
How Shubham’s Shipper Weighers Deal with Products with Stiff Packaging Tolerances
Products with rigid packaging tolerances with explicit dimensions can also be tracked by Shubham’s Shipper Weigher Solutions and can signal the requirements for packaging line adjustments if specific specifications are not met. Shipper Weighers are an integral part of manufacturing operations, making sure products that come in multiple packs are precisely intact and weighed accurately before they leave the manufacturing plants.
Today, most of the industries are re-checking their conventional legacy manufacturing solutions and packaging systems, specifically ones that faced operational challenges at the pandemic’s outbreak.
So, manufacturers and packaging organizations are turning to top technology providers like Shubham Automation to integrate Quality Assurance and Automation Solutions for facilitating their production, supply chains and packaging lines. The significant product transformations are already seen in market segments and industries, including Pesticides, Chemicals, Food & Beverages, FMCG, and Pharmaceuticals.
While manual inspections involve physical reviews of products and quality of workmanship, vision inspection systems use advanced cameras and image processing technology for parallel inspections. Shubham Automation’s developed automated vision inspection solution called PCC ACCURA plays a vital role in achieving comprehensive quality assurance and manufacturing control in diverse industries. This scenario further helps in reducing the overall manufacturing costs and ensuring a superior level of customer contentment.
Conventional vision inspections lead to lower speed processes, errors, and dependency on human resources. On the other hand, manufacturers are using automated vision inspection solutions in high-speed processes, higher magnification, 24/7 operations, and repeatability of tasks. A step further, automated technology offers machines and devices the capability to inspect scenarios or objects to make precise quality assurance decisions more accurately and swiftly.
Critical Applications of Automated Vision Inspection Solution by Shubham Automation
Our automated vision inspection solution PCC ACCURA provides advanced technology with enhanced performance image processing in required applications. Our solution offers accurate color matching, verification, pattern recognition, pre-processing inspection, verification, and surface inspection to ensure the delivery of consistent, higher quality products.
The PCC ACCURA solution enables completeness and correctness of products for example filled bottles in the Food, FMCG, and Pharma industry for challenges in the diverse check-points. These check-points cover loose cap, label inspection, label presence and absence, label mix-up as well as label position inspections. The assessments cover the checking of product dimensions, product defects, and label printing.
Further, the solution can be easily integrated with any of the packing line machines with modernized cameras and multiple lines right through our PCC ACCURA software and the latest hardware components. It uses an industrial PC with a touch display for the efficiency of operations and view.
The Advantages of Automated Vision Inspection Solution
The foremost benefit is the boost in product quality. Sample testing can be substituted with comprehensive and 100% quality checks reducing the overall review efforts. The manufacturer is entirely assured and can guarantee a 100% perfect product delivery, which is especially significant in safety-critical products.
Secondly, automated vision inspection processes can reduce the overall production costs, mainly when applied in early production stages. Most of the time, defective parts or components are removed from the production processes. However, in some cases, removed parts are automatedly re-introduced in the production process, saving material costs. So, vision inspection technology resolves the trade-off amid raising quality as well as cutting overall costs.
Its further benefits are as below
- Superior and higher speed inspection
- A lower percentage of mistakes and errors
- Comprehensive and 24×7 operations
- Less to no dependency on human resources
- Quick defect detection
- Tolerance inspection
- Alignment feedbacks
- Component measurement
- Part presence, absence, and orientation
- Swift print verification
- Avoids product recalls
- Reduces downtime
- Eliminates false-rejects
- Finally, it increases the production line efficiency
At Shubham Automation, we completely understand that all organizations require being the best. Further, we value their production efforts, manufacturing infrastructure, and costs to offer the needed quality output to lead their product categories successfully.
Our range of critical quality assurance solutions like PCC ACCURA facilitates organizations like you to put off errors, mistakes, defects, and issues that offer nothing but the best solutions to our clients and their end-users. We are always our client’s Quality Assurance Heads in any of the sectors or domains we provide our automated solutions.
Sustaining and enhancing quality assurance stays at the heart of any manufacturer who desires to create a long-lasting relationship with its customer base. So it is relatively more straightforward than if your target marketplace can rely on your capability to without fail produce products that meet their desires levels of quality.
The approaches used by companies vary across the board but eventually finding the most precise and cost-effective technique of offering quality assurance is the final objective. For quite a long time, the manual inspection of the manufacturing procedures was seen as a dependable approach to preserving quality standards. But even the most effective professional is prone to make errors, and the repetitive nature of the work adds to the cause of these mistakes.
How Vision Inspections can Enable High-Speed Production Lines
The technology has moved on very drastically over the past couple of decades, with modern 2D, 3D, and barcode reading systems increasingly utilized by diverse manufacturing companies. However, there is still some uncertainty from some companies being unsure with this techniques adding value. However, with the advances in technology, vision inspections can be carried out enormously quickly on high-speed production lines; more perfectly than a human can do it and with swiftness compared to the human eye.
Introduction of Standard Machine Vision Inspection Systems
Even with the introduction of standard machine vision inspection systems, there was some indecision around facilitating them into the currently active manufacturing processes. Despite the opportunity to trim down wastage and boost data surrounding the production line, they were seen as an inadequate solution, more expensive, and challenging to integrate into manufacturers’ current systems. Here is where PCC ACCURA, an Automated Vision Inspection Solution by Shubham Automation, came into the picture to overcome challenges.
PCC ACCURA – Automated Vision Inspection Solution by Shubham Automation
Recognized most excellently for its vision inspection systems, Shubham Automation’s automated vision inspection solution PCC ACCURA provides modernized technology with superior performance image processing in several applications particularly in production and packing areas.
Shubham’s PCC ACCURA offers accurate color matching, quick verification, pre-processing inspection, pattern recognition, completeness verification, coding correctness, shipping and surface inspection to ensure that the final delivery of products is consistent with higher quality.
PCC ACCURA is shaped as a tailored vision inspection system that performs for completeness and correctness of products for example filled bottles for challenges in the diverse check-points. These check-points include loose cap, label position and inspection, label presence and absence, label mix-up, and overprinting assessments for both the products’ front and back labels.
What are the Gains from Vision Inspection Solutions for Quality Assurance
A vision inspection solution that has been accurately installed and calibrated will be precise, quick, and trustworthy. Automated quality assurance and control with vision inspection solutions have many added business gains when matched to manual inspections. The former can run continuously 24 hours and 7 days a week, and it does not require any of the tea breaks. And further, it does not tend to suffer from fatigue like human resources do and are a lot more precise, saving additional time as well as efforts.
So, the time and monitoring efforts saved by running manufacturing processes 24/7 without any breaks or changing shifts cover the cost of automated vision inspection solutions very rapidly. Further, as per the global reports, the machine vision inspection market is liable to be a value of 15 billion USD by the year 2022.
On the same side, Shubham Automation with PCC ACCURA is constantly enhancing its technology year-on-year and facilitating manufacturers with a significant competitive edge. So, Shubham, with its PCC ACCURA vision inspection solution, promises to assure the quality assurance desires of all categories of organizations across the globe.
The objective behind effective quality assurance and a comprehensive inspection is to enable reliable products. Delivery of reliable products encourages your customer’s reliance and long-term loyalty. With our unique PCC ACCURA solution, which is an automated vision inspection system, we check an extensive range of properties to preserve the quality of your products. A step further, with its remarkable flexibility, versatility, and compliance, the solution can check numerous quality features defined by you or your clients.
Suppleness and Versatility in a Single Automated System
PCC ACCURA provides multiple application modules and work with multiple cameras for diverse check-points dealt by single software and hardware. It facilitates to inspect the presence of a range of components of the product, like package inserts, pipettes, blisters, and bottles, just as effortless as enabling the integrity of the packaging and contents.
At Shubham Automation, we can determine the practical module for the applicable vision inspection by having sample testing. On the other hand, for a comprehensive safety package, it is possible to blend quality control systems that enable identification tasks and fill inspections. This scenario facilitates us to make sure optimal quality inspection for your specific products. If required, even a 360° review model can be enabled by customizing our vision inspection solution.
A Bespoke Vision Inspection Solution Enables Versatile Check Points
PCC ACCURA is designed as a bespoke vision inspection system that performs completeness and correctness of filled bottles for confronts in the varied check-points. These check-points comprise the loose cap, label presence and absence, label position and inspection, label mix-up, and overprinting assessments for both the products’ front and back labels.
Criteria such as shape, color, and precise dimensions of the filling material can signify quality features just as much as uncovering contamination, foreign bodies, and overfilled blister pockets. Foils that are applied out of position or damaged demoralize customers’ confidence in your product and be safeguarded by vision control. Further, the solution can be applied to checking-out all types of cartons, pouch, containers, carboys, barrels, and bulk bags.
How PCC ACCURA Enables Quality Assurance with Prominent Benefits
The PCC ACCURA solution covers each control function and can be enabled as per individual customer needs without added technology efforts. This scenario minimizes the time needed to integrate the system and adjust it to new formats and control operations significantly and positively affects system accessibility and total operating costs (TCO).
PCC ACCURA can run constantly, and it does not need any of the tea breaks or suffer from fatigue like human resources do, saving added time, money, and efforts. The most prominent benefits that you can have if you choose PCC ACCURA are:
- Overall Cost Reduction
- Improved Uptime
- Production Enhancements
- Superior Inspection of Parts
- Complete Customer Contentment
- Boost Efficiency and Worth of Production Systems
Industries that highly utilize Automated Vision Inspection Solutions
At Shubham Automation, our several manufacturing clients from different industries are using PCC ACCURA as a solution to enhance the quality and security of their products. Some of the client industries are as below:
- Consumer Goods
- Chemical and Pesticides
- Food & Beverages
Finally, manually inspecting substantial defects is not always trustworthy and is highly labor-intensive. To overcome these restrictions, Shubham’s Automated Vision Inspection Solution PCC ACCURA utilizes image processing techniques that are compelling enough to advance quality and boost production rates drastically across different industries. So, PCC ACCURA delivers a higher performance inspection model for identifying defects and errors on a real-time basis with all applicable versatilities in a single system.
With the continuation of all the COVID-19 pandemic disruptions, the health and safety of our employees, partners, and the clientele at Shubham Automation is our highest priority. At the same time, the top management and employees at Shubham want to restate that we are always there for our stakeholders. Shubham Automation has been considered a significant technology and business unit even actively working for its clients during these challenging times. We are more loyal than ever to serve our customers with automated quality assurance solutions, many of whom are on and at the front lines against this COVID-19 crisis each day.
How Shubham Facilitates the Roll-Out of Vision Inspection Solutions even in COVID-19 Outbreak
At Shubham, we are the specialists in enabling superior Vision Inspection Systems that provide state-of-the-art technology and automated quality. Our newest generation of vision inspection solutions is enhanced in every way to be swifter, more hygienic, safer, competent, integrated, and effortless to maintain. No matter how you select to look at it, we have got you covered with all the technical features and business functionalities, even enabling social distancing measures as a quick response to the COVID-19 Outbreak.
Automated vision inspection solutions are built to cater to numerous quality assurance processes such as packaging, manufacturing, sorting, assembly lines and other automation applications. These solutions have been shaped to meet superior and high-speed quality control requirements for the complete range of product inspections.
The key to Shubham’s capability to produce such quality Vision Inspection Solutions and roll-out them globally is our detailed design process. Every solution we design has reliability, steadfastness, and effortlessness in use applicable to your product requirements. This is a diverse approach compared to most of the market leaders and competitors who don’t take the time to purposely design every solution so that it can be customized and straightforwardly rolled out. We go all the way through similar but personalized design procedures for a diversity of systems, and this is what allows us to roll-out our quality assurance solutions across the globe.
PCC ACCURA – Automated Vision Inspection Solution by Shubham Automation
Known best for its vision inspection systems, Shubham Automation’s automated vision inspection solution PCC ACCURA offers cutting-edge technology with superior performance image processing in needed applications. This incorporates automated inspection and identification, answering to all the quality control problems. Further, our vision inspection solutions offer precise colour matching, verification, pattern recognition, pre-processing inspection, completeness verification, and surface inspection to our customers to ensure the delivery of reliable, high-quality products.
Shubham’s PCC ACCURA is designed as a custom vision inspection system that performs for completeness and correctness of filled bottles in Food, FMCG and Pharma industry for challenges in the following check-points which cover loose cap, label inspection, label presence and absence, label mix-up, label position and over printing inspections. These inspections are for both the front and back labels of the specific products.
A step further, our PCC ACCURA solution can be effortlessly integrated with any of your packing line machines. It is incorporated with several modernized cameras and numerous lines right through our PCC ACCURA software and advanced hardware. It utilizes industrial PC with a touch display for the effectiveness of operations and view.
Key Application Benefits of PCC ACCURA Solution
So, PCC ACCURA not only enables quality assurance, but also boosts line accuracy, which avoids product recalls, reduces downtime, eliminates false-rejects, and thereby persistently increases production line efficiency. Our solution is applied for checking-out all categories of bottles, cartons, pouch, containers, carboys, barrels, and bulk bags. Further, our PCC ACCURA solution enables automation at every level with round the clock processing, minimize manpower and use of additional resources.
Shubham Automation supports you for global roll-outs with benchmarked quality assurance solutions, automated systems, advanced technology and a fool-proof solution development methodology. All these initiatives and assurances consider all the aspects required to create a successful roll-out. Our vision inspection solutions promise to satisfy the desires of all categories of organizations around the globe, moving ahead with a strong response to the COVID-19 Outbreak.
The average cost of a product recall in specific industries is in millions when we measure the overall time, efforts, and costs of recovering the recalled products. Additionally, these expenses are even more costly when we consider the final consequences of product recalls. A lost market share, the effect on customer loyalty and several other concerns must be thoroughly counted to evaluate a recall’s impact on your company brand.
Despite the underlying problems that are sources to product recalls, there is no particular reason why recalls should be as regular as they are today with advanced infrastructure and the latest technologies. Organizations should take the assistance of right vision inspection solutions that are highly competent in finding and reporting problems before these products finally leave the plant. In this particular blog, we will discuss and explore the significant impact product recalls can have on a company brand and suggest solutions to keep away from future product recalls.
Harmful Impacts of Product Recalls
- Involved Costs
Let’s initiate with costs. The cost of a product recall is not equivalent to the cost of the exhausted product alone. It also comprises the costs of precisely finding, transporting, and demolishing that particular product, plus the expenses linked to your supply chain’s distraction. All these cost factors incorporate business interruption, reverse logistics, alerts to relevant parties (customers, supply chain, regulatory bodies, and consumers) along with added labor costs to perform all these tasks which have not been included in the budget by the involved stakeholders.
- Customer Loyalty
When customers lose reliance on a company brand, it eventually translates to losses in sales and reduction in market share, mainly if the product recall is because of undeclared ingredients and allergens. In a recent report by the food industry, around 55 percent of consumers said they would provisionally or temporarily switch brands due to a product recall. Furthermore, about 15 percent said they would by no means buy the recalled product for a second time, and around 21 percent would shun buying any product from that specific brand.
Further, even if you don’t face a product recall, unsatisfactory experience with your product because of factors like mislabelling or miscoded products will impact the brand and hurt its probability of becoming a successful product with momentous sales.
Frequent Causes for Product Recalls
Despite the efforts, time, and expense connected with correcting these problems, recalls are not at all rare. According to surveys and reports, there have been a high number of recalls each month due to labelling mistakes alone so far in the year 2020. The frequent issues for recalls comprise:
- Undeclared Allergen Information: Whether allergen information is scribbled or expelled from the packaging.
- Mismatched Product and Packaging: Packaging is executed with the incorrect product version by error and has to be recalled.
- Mislabelled Lids and Packaging: The lids or labels are made functional to the mistaken packaging, which outcomes in the form of a recall.
Enhancing traceability for swifter identification and reporting of these problems can assist you in evading expensive product recalls and trim down products as well as plastic wastes.
How to Avoid Product Recalls
Finally, coming to the solution of this problem, Shubham Automation, with a decade of experience designing Vision Inspection Systems has developed and enabled an automated vision inspection solution called PCC ACCURA.
PCC ACCURA is compact and state-of-the-art designed product which can be easily integrated with any of your packing line machines. It is integrated with multiple advanced cameras and numerous lines right through our smart eye software. It uses 15.6 inch industrial PC with a touch display for simplicity of operation as well as view.
Further, it utilizes modernized tools and advance illumination for precise reading on shiny surfaces. It acts like an intelligent eye checking solution for comprehensively checking-out the final packaging information on products to uphold information correctness rather than depending on human resources to execute this job manually.
The solution advances and boosts line accuracy as well as quality assurance. It avoids recalls, trims down the overall downtime, false-rejects, and declines any type of rework, thereby continuously increasing production line efficiency.
PCC ACCURA facilitates several specific categories of automated inspections. Here are a few we have included:
- Enable checking of all types of cartons, bottles, pouch, containers, carboys, barrels, and bulk bags for finding errors.
- Printed batch code and expire code is examined to confirm whether it is completely precise or not.
- The solution can ensure the cap fitting, cap pop-up, label presence, and complete alignment.
- It can also identify a mix match of labels and products in the explicit shipper.
- Finally, it facilitates reports such as precise performance reports, audit trail reports, batch-wise reports, hourly reports, production reports, and specific fail image analysis.
At Shubham Automation, our range of quality assurance solutions like PCC ACCURA facilitates organizations like you to prevent recalls for your brand that deliver nothing but the best experience to the client, the involved supply chain stakeholders, and the end consumer.
Our dynamic quality assurance team is always our client’s default Quality Assurance Heads with complete responsibilities in any of the sectors or domains we provide our automated solutions.
Vision Inspection is a technology to check the comprehensiveness and accuracy of any finished or semi-finished products using image processing. Vision Inspection systems can be applied for both automated online inspection processes and offline inspection procedures.
Automated vision inspection systems are developed to cater multiple solutions for Quality Assurance field in various industry processes such as manufacturing, packaging, sorting, assembly lines and all other automation and robotic applications. These systems have been shaped to meet high-speed quality control needs for 100 percent product inspection.
Vision Inspection Systems across the globe are used for –
- Part verification
- Presence, Absence & Defect detection
- Optical character recognition and verification (OCR & OCV)
- Automated vision tests and measurements
- Colour verification, Pattern matching, and Barcode reading
PCC ACCURA – Automated Vision Inspection Solution by Shubham Automation
Shubham Automation’s automated vision inspection solution PCC ACCURA acts like a smart eye checking the final packaging information on products to sustain information accuracy rather than rely on human resources to carry out this job manually. It can be integrated with manifold cameras and lines through our PCC ACCURA software.
Further, it advances and increases line accuracy as well as quality assurance, avoiding recalls, reducing downtime, false-rejects, and diminishing any rework, thereby constantly boosting production line effectiveness.
It is applied for checking-out all types of cartons, bottles, pouch, containers, carboys, barrels, and bulk bags. Printed batch code and expire code is examined by our PCC ACCURA solution, to confirm whether it is completely precise or not. Our vision inspection solution can ensure the cap fitting, cap pop-up, label presence, and alignment. We can also spot any mix match of labels and products in the specific shipper.
How PCC ACCURA Solution Works for Diverse Clientele
Vision systems offer the maximum value when they integrate flawlessly with client’s current production machinery. Our PCC ACCURA is a solution that works seamlessly in many industries, including Pharma, Food & Beverages, Chemicals, Pesticides and FMCG sector. The solution is highly accurate meeting strict benchmarks for our client companies with high-speed inspections of numerous packages every minute. The solution is uncomplicated to integrate with any sticker labelling machine, cartonator machine, blister – strip machine, coding machine, and packing conveyor. The solution performs label inspection, date and lot code inspection, recipe verification as well as artwork inspection for front and back labels of the products at a quick speed.
Further, it helps to find errors and detects over printing, missing character, smudging and corrects information on labels, cartons or bottles. Other assembly assessments cover product and logo inspections. It is equipped with different alarms to prevent worst conditions like low air pressures, emergency stoppages, and consecutive failures. It also enables online rejection through active and automated mechanisms.
Finally, the solution even provides a set of reports like audit trail report, batch-wise report, hourly report, production report, performance report and fail image analysis with required images as well as graphical analysis of all logs to assist users in increasing the overall performance of the company.
At Shubham Automation, we understand that all organization’s need to be the best. Further, we value the efforts, infrastructure, and costs to provide the needed quality output to lead their product categories.
Our range of quality assurance solutions like PCC ACCURA enables organizations like you to prevent errors, mistakes, defects, and issues that provide nothing but the best to the client and the end customer. We are always our client’s default Quality Assurance Heads in any industries or domains we deliver our automated solutions.
The Coronavirus pandemic has altered all facets of our lives, right from how we work to how we lighten up. There are many propositions of this, including the likelihood for long-term and, in some cases, an everlasting amendment to business and technology processes. As per Gartner’s latest survey, merely 12 percent of the respondents consider their businesses are highly equipped for the impact of Covid-19, and the majority anticipate the pandemic to upset operations for the projected future.
So, if automation turned manufacturers across domains redraw their assembly lines, the effect of pandemic is making them focus on the shop floors to meet wellbeing and safety protocols with social distancing measures.
In this particular blog, we will study some of the enterprise implications of Covid-19 and what significant steps organizations can take to mitigate them. Further, this post will look specifically at social distancing and the role of automation solutions powered by Shubham Automation and how it can enable organizations without hampering productivity.
As further discussed with Biren Patel, Marketing Director of Shubham Automation, he said “earlier automation was looked as a tool for killing jobs, however, today the scenario is different as now automation solutions are enabling professionals to eradicate mistakes and errors, better follow industrial benchmarks, health standards, facilitate social distancing and maintain hygiene to improve the seamless flow of supply chain”.
Let’s further explore in detail about how automation solutions are enabling manufacturing and other industries.
How Shubham’s range of Automation Solutions assists Organizations Automate Processes
Shubham’s range of automation products lends a hand to companies automate their varied processes that allow the company’s stakeholders have more free time and a peaceful mind. This scenario also helps employees stay at a distance and don’t form groups to run a particular manufacturing job. It also helps them focus on producing more hygienic products, with expansions and more revenue sources, instead of spending time over physical labour.
Shubham’s automation solutions drastically reduce human errors, boost profits, and now also take care of social distancing.
1. Print N Apply: Error-free Technology Eliminating Pains
In the current time, stamping and serialization play a massive role in the product markets. To precisely print information that matches the product and applies the same at the correct place is a highly responsible job that cannot be left to physical labour, leading to violation of social distancing.
Automate this with Shubham Automation Print n Apply and make sure a seamless, error-free passage of products with correct information printed and applied on the product surfaces. This application works on several surfaces and categories of products, ensuring multiple usage patterns.
2. Mix Up Prevention: Reducing Human Errors and Boosting Profits
Imagine the shock of discovering a wrongly labelled product, leaflet or carton in the packaging process by a stakeholder or a customer? It would be a company and a brand killer. This scenario can simply be avoided if the manual sorting has been automated with the Mix Up Prevention Machine by Shubham Automation, enabling social distancing.
3. Automated Sticker Labelling Machine
Labelling pains come in diverse forms, sides, and sizes. Top labelling, side labelling, bottom labelling, or secure labelling diverges from your industry’s requirement. However, the pain stays the same. Shubham Automation strives to get rid of the same for you once and for all, with its wide variety of products.
Should you require twin labelling, tri-labelling or simple top or bottom labelling Shubham has the right applicators for you? Eradicate your label application pains and partner with Shubham Automation by investing in its automation products and following processes related to social distancing.
4. Automated Leaflet Pasting Machine
Pasting on top of containers, bottles, and larger surfaces have always been a complicated manual job. With Shubham Automation’s Leaflet Pasting machine, it has turned effortless, swifter, and accurate. So, invest in Shubham’s leaflet pasting machines and do away with physical error-prone labour jobs of pasting and also support social distancing.
5. Dynamic Checkweigher Solution
Shubham’s Checkweigher safeguards your product from precision pains and your brand from credibility losses. Blend with the advanced software that not only combines the swiftness and accuracy levels but also offer in-depth analysis which can assist solves quality, hygiene and social distance challenges at the shop-floor level.
6. Pick N Place Solution
If you have entirely automated manufacturing lines but have human resources or labour to check-out the packaging, there could be mistakes, compromise in social distancing and even have an effect on product hygiene. However, through our ROBO Pick N Place Solution with powerful scan mechanism it enables multi-faceted technologies interacting with automation to eradicate human errors and any of the compromises in maintaining product hygiene. The solution has a unique setup to identify and pick & place the products in the right packaging lines. This solution can also assist with layer-wise packing of bottles again enabling social distancing and hygiene of products.
7. PCC ACCURA
Shubham’s automated vision inspection solution PCC ACCURA acts like a smart eye checking-out the final packaging information on products to sustain information accuracy rather than depending on human resources to carry out this job manually, which even assists in resolving hygiene and social distancing issues. Further, it boosts line accuracy and quality assurance avoiding recalls, trimming down downtime, false-rejects, and minimizes any rework, and thereby continuously increases production line efficiency.
How Shubham Automation Facilitates Social Distancing through its Automated Quality Assurance Solutions
Across the world, nations are starting to take measured steps toward returning to normalcy after months of stay-at-home directives and other limits in light of COVID-19. Most of them will find themselves in a space significantly different from the one they left previous to quarantine.
Yet like the majority of people are being asked to work from home due to disruptions and follow social distancing, what is manufacturing or onsite employees suppose to do? They are required to go onsite daily to make sure we get the needed products we use to survive. The question here is how they can be safe and secure at work by avoiding close contact with their colleagues from similar premises.
Significant Challenges Faced by Manufacturing Industries
It is clearly a big challenge, with some manufacturing companies switching to partial set-up or some of them are exploring how to hygienically and economically manufacture their products. Apart from closing down or turning to partial set-up, what are other options to enable the supply chain? One of the options is to enable social distancing for employees by facilitating automated solutions across manufacturing and production plants.
How Shubham Automation Solutions Facilitate Social Distancing?
At Shubham Automation, we clearly understand that manufacturing companies need today is to check and enable the accuracy of their products with their employees following social distancing measures. We value their efforts, robust infrastructure, and costs that go into providing the needed quality output to lead the product categories.
So, for our clients, we turn to be their default Quality Assurance (QA) heads allowing automation in each and every stage of their production. Our range of quality assurance solutions helps organizations to eradicate mistakes, defects, and now enable their social distancing related challenges arising out of facilitating nothing but the most excellent quality products to their consumers.
How Shubham’s Checkweigher and Vision Inspection Solutions Assists you with Social Distancing?
Shubham’s Checkweigher safeguards your products from precision pains and your brand from credibility losses. Embedded with state-of-the-art software, it facilitates speed and accuracy and gives out an in-depth analysis that can help to resolve all challenges at the shop-floor level.
Manufacturing sites with dynamic checkweigher solutions are exceptionally competent and back the social distancing measures. Shubham’s Checkweighers are of brilliant design facilitating complete automated weighing and allow onsite employees to remain distant from each other and completely safe.
Shubham’s Checkweigher – HMI’s readable slips, accurate dates, and verified weights eliminate faulty products following the necessary hygiene norms. Further, our Shipper Weigher Solution resolves the problem of weight variance and also identifies empty cartons. It is enabled with high-speed conveyor belts and advanced software that not only blends the speediness and exactness of quality assurance measures but also takes care of social distancing and hygiene norms by reducing the need of human resources to be involved in the weighing process.
Shubham’s checkweigher IPC can check-out weights quickly and record live weights and store them for future references. Due to its network capacities, it can send out and store information centrally to offer MIS of any locations automatedly. So, it is reliable, robust, and effective to enable social distancing measures. Advanced screens provide you live and records of all the information that has passed through the check weigher indirectly supporting the social distancing and hygiene measures as it is completely contact-less.
Shubham’s automated vision inspection solution PCC ACCURA acts like a smart eye checking-out final packaging information on products to maintain information accuracy rather than relying on human resources to carry out this job manually, which further helps in resolving hygiene and social distancing problems. Further, the solution boosts overall line accuracy and quality assurance eradicating recalls, trimming down the existing downtime, false-rejects, and involved rework, thereby enabling ever-increasing line efficiency.
Namely, along with social distancing and disinfection measures to control the virus’s further spread, all industries are re-checking their legacy manufacturing solutions and systems, particularly ones that faced operational issues at the pandemic’s outbreak.
So, manufacturers are turning to leading technology providers like Shubham Automation to add Quality Assurance and Automation Solutions for their production and supply chain enablement. The vital product transformations are already seen in market segments like Chemicals, Food, FMCG, and Pharmaceuticals. These sectors are directly focused on the consumer’s requirements of higher quality, hygiene, convenience, and sanitation, principally due to disruptions continued by COVID-19 crisis.
Check weighing is significant for manufacturing companies delivering quality products and want to facilitate customer contentment. A Checkweigher Solution is an integral part of the quality control system, making sure that each product that passes through a production line is of the precise weight to go into the market.
On the other hand, vision inspection solutions offer you an exclusive inspection performance for different types of FMCG and other industry products. The vision inspection system checks labels at the top and/or bottom side for their existence, right position, explicit content, and intactness.
Key Problems Faced by Clients in the FMCG Sector
- Due to the random sampling process of Bottles for weight checking at a specific time, there is no precise control on give away
- Bottles with underweight or overweight can even enter into the market which affects the brand image of the company
- There can be mix up of bottles on the packing lines which can cause distribution troubles
- The bottles can go missing in a carton, outer box and final shipper creating deliverable issues
- Bottles with smudged of cut printing and without printing can be released causing problems in the supply chain
- The compliance with net contents benchmarks can be compromised which can create regulatory challenges
- Other challenges include hygiene, safeguarding, and security of products
Blending of Bottle Check Weigher and Vision Inspection Solution by Shubham Automation
The new combination of bottle Checkweigher machine and vision inspection system by Shubham Automation blends the two operations of automated weight checking and vision inspection into one machine unit. The combination facilitates bigger inspection areas and numerous inspections at the same time. The new blended system even saves the overall floor space in the factory set-up and total equipment cost by merging the two vital operations. It also helps in releasing more batches of products swiftly.
The hygienically designed system by Shubham Automation uses advanced software, which delivers accurate analysis of high-resolution images. The high-performance software provides exact weight measurements at higher speeds.
Shubham Automation’s vision inspection system makes sure that products continually meet manufacturers’ quality benchmarks and specifications resulting in precise product presentations every time. And Shubham’s Hi-Speed Dynamic Checkweigher solution makes sure 100% quality control as well as trim down costly giveaways.
How Bottle Checkweigher + Vision Inspection Solutions are effectively used?
Useful applications of this blended solution include
- Automated checking of weights for finding underweight and overweight bottles
- Classifying and arranging bottles into diverse weight zones like underweight, overweight or specific weight zone
- Inspect linear barcode and product code to check mix up prevention
- Verify overprinting, make sure of precise product presentation, verify packaging and labelling integrity
- Offer tamper-evident sealing, detect physical contaminants and inspect contents inside the closed package
Shubham Automation Facilitating Automation and Quality Assurance Solutions
Shubham Automation enables a diverse range of automation and quality assurance solutions. The procedure initiates with automated washing, air-jet cleaning, sealing, filling, capping, labelling, coding & vision inspection, and mix-up prevention. With Quality Assurance Solutions, Shubham assists organizations in facilitating Pesticides, FMCG, Food & Beverages, and Pharmaceutical industry products in putting off errors, defects, and product issues so that the end consumer has the accurate product in his hand.
Following these processes advanced automation procedures such as Pick and Place, Automated Print and Apply, Automated Labelling & Pasting, and Tracking of products with comprehensive reports and analytics are enabled for automatedly as well as precisely weighed products.
Project: Bottle Check Weigher and Vision Inspection Solution
Shubham Automation recently received a full-size project of a combination of Bottle Check Weigher + Vision Inspection Solution from one of India’s leading FMCG companies. The company is manufacturing an extensive range of Fabric Conditioner & Softener bottles and had a combined requirement of a bottle Checkweigher and Vision Inspection solution.
Shubham Automation will be an integral part of the quality assurance team to produce this range of Fabric Conditioner & Softener bottles with this big-sized organization across India. These assortments of products will meet the highest quality standards, which will be further accessible across the country in different packaging.
Bottle Checkweigher solutions come in use in any of the FMCG, Pesticides, Pharma, or Food & Beverages packaging facilities to make sure bottled product is up to the yardstick weight and better-quality through this effective quality assurance procedure.
The combined solution can meet the demands of accepting large package sizes, more significant inspection areas, and multi-faceted inspections. Manufacturing companies can get precise assistance from Shubham Automation’s Quality Assurance and Automation Solutions to reduce costs, increase customer contentment, have hygienic products, and enable the supply chain.