Home Inspection Vision Inspection Vial Counting System

About Vial Counting System

Packed with a high-megapixel vision-based camera, the Vial Counting System (VCS) ensures there are enough vials present in the tray before generating the tray label. Implemented at the collection stage, i.e., after the sealing activity is completed, VCS ensures 100% accuracy.

VCS comes with a PLC-based control system for various input/output interfaces and controls. It also comes with an industrial PC-based central controller to integrate with the camera and control panel. The 21 CFR part 11 compliance of the VCS enables the tracking of human activity along with providing audit trail reports.

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    Benefits of Vial Counting System

    Vial Counting System provides you with a touchscreen monitor that makes it easier to analyze the counts and oversee the operations. Depending on your requirements, you can either define the vial quantity in the tray or analyze the quantity after it is counted.

    Detect Various Colors of Flip-Off

    The vial counting system has a specially-designed illumination that helps remove glare from the vial and detect various colors to identify inaccurate products in the tray.

    Detailed Analysis

    VCS allows you to generate various reports, such as batch summary reports, batch detail reports and audit trail reports, providing you a 360-degree view of your processes.

    Automatic Labelling

    VCS comes with a TTO printer that automatically generates tray labels when the tray has an accurate number of good vials, improving accuracy and quality of operations.

    Easy Movement of the System

    The vial counting system has a caster wheel arrangement, making it easier to move the system as per your requirements. It can also be installed in any primary area for better management.

    Key Features

    • 21 CFR part 11 compliance
    • PLC-based control system for various input/output interface 
and control
    • Tri-color LED-based tower light for audio and visual acknowledgment of current machine status
    • Industrial PC-based central controller to integrate with the camera, control panel, and printer
    • Touchscreen monitor for ease of use and analysis of reports
    • Can assist in counting both the predefined and the not defined vials in the tray

      Pharmaceutical Industry

    Shirish G Belapure,

    Senior Technical Advisor
    – Indian Pharmaceutical Alliance

    Former President, Manufacturing
    – Cadila Healthcare Limited

    Former Managing Director
    – Zydus Hospira Oncology Pvt Ltd

    I have known Shubham Automation for almost two decades. Their passion for technology, product workmanship and quality support are their strength. They do follow and run by the phrase ‘Customer is God’ in a true sense. I wish them all the best in all their future endeavours.

    Nitin Sobti,
    Managing Director
    Nitin Lifesciences Ltd.

    I am glad to have come across Shubham Automation as in my business. I was looking for accurate solutions to keep our product quality in check. Shubham Automation’s weight and vision-based quality assurance solutions have been perfec for our applications.

    Sahil Munjal,
    Director Operations
    Ind-Swift Laboratories Ltd.

    Shubham Automation has proven to be our genuine partners when we decided to implement Track & Trace at our plan. It’s after sales support is phenomenal.

    Ashok Dhiman,
    Saraswati Agro Chemicals (India) Pvt. Ltd.

    Shubham Automation has been our trusted partner for years for its effective and reliable weighing solutions. The machines are fast, flexible, durable and perfect for our applications.

    Harsh H. Joshi,
    Manager – Instrumentation
    Sumitomo Chemical India Ltd.

    At all our challenging environments, Shubham Automation has been 100 percent supportive and has guided us throughout the process of finding appropriate solution. It has proved to be our reliable partner in our perilous times.

    Pratikbhai Chotai,
    Talod Food Products Pvt. Ltd.

    Shubham Automation has not only provided solutions for our problems but they have offered insights along with it. Since installation; the performance, accuracy and efficiency has been taken care of.

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