About Vial Counting System

Packed with a high-megapixel vision-based camera, the Vial Counting System (VCS) ensures there are enough vials present in the tray before generating the tray label. Implemented at the collection stage, i.e., after the sealing activity is completed, VCS ensures 100% accuracy.

VCS comes with a PLC-based control system for various input/output interfaces and controls. It also comes with an industrial PC-based central controller to integrate with the camera and control panel. The 21 CFR part 11 compliance of the VCS enables the tracking of human activity along with providing audit trail reports.



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    Benefits of Vial Counting System

    Vial Counting System provides you with a touchscreen monitor that makes it easier to analyze the counts and oversee the operations. Depending on your requirements, you can either define the vial quantity in the tray or analyze the quantity after it is counted.


    Detect Various Colors of Flip-Off

    The vial counting system has a specially-designed illumination that helps remove glare from the vial and detect various colors to identify inaccurate products in the tray.

    Detailed Analysis

    VCS allows you to generate various reports, such as batch summary reports, batch detail reports and audit trail reports, providing you a 360-degree view of your processes.

    Automatic Labelling

    VCS comes with a TTO printer that automatically generates tray labels when the tray has an accurate number of good vials, improving accuracy and quality of operations.

    Easy Movement of the System

    The vial counting system has a caster wheel arrangement, making it easier to move the system as per your requirements. It can also be installed in any primary area for better management.

    Key Features

    • 21 CFR part 11 compliance
    • PLC-based control system for various input/output interface 
and control
    • Tri-color LED-based tower light for audio and visual acknowledgment of current machine status
    • Industrial PC-based central controller to integrate with the camera, control panel, and printer
    • Touchscreen monitor for ease of use and analysis of reports
    • Can assist in counting both the predefined and the not defined vials in the tray

      Pharmaceutical Industry

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      Pharmaceutical Industry

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