Check weighing is significant for manufacturing companies delivering quality products and want to facilitate customer contentment. A Checkweigher Solution is an integral part of the quality control system, making sure that each product that passes through a production line is of the precise weight to go into the market.
On the other hand, vision inspection solutions offer you an exclusive inspection performance for different types of FMCG and other industry products. The vision inspection system checks labels at the top and/or bottom side for their existence, right position, explicit content, and intactness.
Key Problems Faced by Clients in the FMCG Sector
- Due to the random sampling process of Bottles for weight checking at a specific time, there is no precise control on give away
- Bottles with underweight or overweight can even enter into the market which affects the brand image of the company
- There can be mix up of bottles on the packing lines which can cause distribution troubles
- The bottles can go missing in a carton, outer box and final shipper creating deliverable issues
- Bottles with smudged of cut printing and without printing can be released causing problems in the supply chain
- The compliance with net contents benchmarks can be compromised which can create regulatory challenges
- Other challenges include hygiene, safeguarding, and security of products
Blending of Bottle Check Weigher and Vision Inspection Solution by Shubham Automation
The new combination of bottle Checkweigher machine and vision inspection system by Shubham Automation blends the two operations of automated weight checking and vision inspection into one machine unit. The combination facilitates bigger inspection areas and numerous inspections at the same time. The new blended system even saves the overall floor space in the factory set-up and total equipment cost by merging the two vital operations. It also helps in releasing more batches of products swiftly.
The hygienically designed system by Shubham Automation uses advanced software, which delivers accurate analysis of high-resolution images. The high-performance software provides exact weight measurements at higher speeds.
Shubham Automation’s vision inspection system makes sure that products continually meet manufacturers’ quality benchmarks and specifications resulting in precise product presentations every time. And Shubham’s Hi-Speed Dynamic Checkweigher solution makes sure 100% quality control as well as trim down costly giveaways.
How Bottle Checkweigher + Vision Inspection Solutions are effectively used?
Useful applications of this blended solution include
- Automated checking of weights for finding underweight and overweight bottles
- Classifying and arranging bottles into diverse weight zones like underweight, overweight or specific weight zone
- Inspect linear barcode and product code to check mix up prevention
- Verify overprinting, make sure of precise product presentation, verify packaging and labelling integrity
- Offer tamper-evident sealing, detect physical contaminants and inspect contents inside the closed package
Shubham Automation Facilitating Automation and Quality Assurance Solutions
Shubham Automation enables a diverse range of automation and quality assurance solutions. The procedure initiates with automated washing, air-jet cleaning, sealing, filling, capping, labelling, coding & vision inspection, and mix-up prevention. With Quality Assurance Solutions, Shubham assists organizations in facilitating Pesticides, FMCG, Food & Beverages, and Pharmaceutical industry products in putting off errors, defects, and product issues so that the end consumer has the accurate product in his hand.
Following these processes advanced automation procedures such as Pick and Place, Automated Print and Apply, Automated Labelling & Pasting, and Tracking of products with comprehensive reports and analytics are enabled for automatedly as well as precisely weighed products.
Project: Bottle Check Weigher and Vision Inspection Solution
Shubham Automation recently received a full-size project of a combination of Bottle Check Weigher + Vision Inspection Solution from one of India’s leading FMCG companies. The company is manufacturing an extensive range of Fabric Conditioner & Softener bottles and had a combined requirement of a bottle Checkweigher and Vision Inspection solution.
Shubham Automation will be an integral part of the quality assurance team to produce this range of Fabric Conditioner & Softener bottles with this big-sized organization across India. These assortments of products will meet the highest quality standards, which will be further accessible across the country in different packaging.
Bottle Checkweigher solutions come in use in any of the FMCG, Pesticides, Pharma, or Food & Beverages packaging facilities to make sure bottled product is up to the yardstick weight and better-quality through this effective quality assurance procedure.
The combined solution can meet the demands of accepting large package sizes, more significant inspection areas, and multi-faceted inspections. Manufacturing companies can get precise assistance from Shubham Automation’s Quality Assurance and Automation Solutions to reduce costs, increase customer contentment, have hygienic products, and enable the supply chain.
One of the most prominent technologies in this digital era is automated eCommerce. It is a sufficient force that enables entrepreneurs to save time, money, efforts, and resources. In due course, it provides an exceptional opportunity for online businesses to scale exponentially.
Today, in the lock-down period due to disruptions caused by COVID-19, consumers expect swift, frictionless product transactions with visibility and accessibility at each step in the eCommerce supply chain.
How Automation can manage the current Demand-driven Marketplace
In this demand-driven marketplace, due to lock-down and moving ahead, the objective of the manufacturers is to hygienically and economically manufacture their products. This scenario needs reconfigurable, advanced machinery that can mix and match several product flows. And one solution for this comes in the form of supple automation solutions by Shubham Automation.
However, technology suppliers are taking the notion of flexible manufacturing a stage further by integrating independent applications, such as robotics, vision techniques, printing, and labelling with automated machine controls. They are also enabling processes, like automated weighing as well as automated printing & applying, along with tracking products using automation-based solutions.
Also, with the development of innovative automated technologies, eCommerce companies can get equipped to figure out nearly 100% of errors. In the interim, Quality Assurance (QA) Solutions work meticulously, which means the automation abilities to catch the errors and act on it are quick to process.
Integrating the Automation Portfolio in the eCommerce Ready Factory
Robots are a significant component in the eCommerce ready factory. The manufacturing sites are focusing more on automation and digitization, from suppliers to customers facilitating a response to omnichannel retail.
As an integral element of that effort, Shubham Automation has mechanized the subsequent steps of its automated processes by the Pick & Scan mechanism with its advanced Robo device. This technology comes with a one-stop solution for all sizes and categories of package scanning for consumer packaging products.
Further, on facilitating eCommerce expectations through Automation, Biren Patel, Shubham Automation’s Director – Sales & Marketing says that “As we move forward to enable eCommerce domains, we have altered the way we look at manufacturing automation and robotics.” He adds that “At Shubham, they are focusing on doing more integration and customizations like setting-up multiple diverse products in a single set-up, enabling advanced Robotics and hence they are putting efforts to boost the amount of automation and build agility right from when the order is being placed to when it is actually shipped in the eCommerce supply chain.”
As we discussed above, Shubham announced the launch of its innovative Robo device, which is known as Robo Scan, resulting in the integration of robotics and automation into one system. This scenario means there is no requirement for an added control cabinet for the robot, and that programming robotics and machine control is blended into one single developed system.
The Significance of Automated Labelling
An eCommerce package can pass through 15 to 20 diverse touch points in the supply chain ahead of reaching its destination. Tracking the individual packages to make sure the product is delivered all in one piece is a vital part of the eCommerce journey.
So, when an industrial product comes off the manufacturing line, it needs information on its origin and expiration dates. From here, many layers of information are being added to the packaged product. Every movement needs yet another labelling step. So there is a requirement of automating processes, which includes labelling at different places, whether it is enabled directly on the manufacturing floor or into the warehouse.
The Implication of Automated Sorting and Printing
Sorting and printing is an integral part of the supply chain infrastructure. Any product that moves in, around and out of the infrastructure has to be well sorted and have a label on it with a barcode or RFID tag. So, you can keep track of these products where they are going to assure the set requirements.
During production, barcode label systems recognize and track products as they move throughout an assembly line. And in the warehouse, these systems are utilized to mark racks, bins, shelves, and to categorize finished products.
This degree of flexibility and mechanism can be carried throughout the application areas right on the production line, such as automated printing, applying and labelling.
So, manufacturers are turning to technology providers to add flexibility for their production, packaging, and supply chain procedures. Primary product and packaging transformations will be seen in market segments like Food, FMCG, and Pharmaceuticals. These sectors are directly driven by the consumer’s needs of higher quality, convenience, hygiene, and sanitation, especially now due to disruptions caused by COVID-19.
The flexibility within the manufacturing and supply chain processes will get integrated flowing through automated weighing, packaging, labelling, and printing on goods, where enablement of essential eCommerce operations comes into the picture.
The disruptions caused by COVID-19 are directing manufacturing companies to tap automation and enable Robotic supply chains. The pandemic is quite instructive that the global supply chains that bring us many of our products have weakened in the process. The utilization of programmable industrial robots will increase and solve many problems to produce the products that we use.
So, what are the Supply Chain Solutions to Fight Disruptions like COVID-19?
As of last fall, most of the manufacturing companies reported unoccupied jobs, owing in large part to a gap between the skills companies required and the skill-sets employees had in the recent scenarios.
“So, if workers aren’t accessible, one alternative is the enablement of robots and automated processes that can support the supply chains by tapping automation for the post-pandemic world.”
How Software can enable Workers to Program Industrial Robots for Manufacturing Tasks
There are specific software and hardware devices to facilitate industrial robots. The software assists workers with little to no understanding of robotics to programming industrial robots for performing different manufacturing processes and activities.
With tailored robots, manufacturing companies can use them for custom runs, blending up with what they manufacture currently.
The Robotic Supply Chains Solutions – Robo Pick & Scan Mechanism by Shubham Automation
The team at Shubham Automation has mechanized the next steps of its automated processes by the Pick & Scan mechanism with its innovative Robo device, which is known as Robo Scan. This Robotics based smart aggregation system secures and makes the aggregation process seamless. This technology comes with a one-stop solution for all size and type of package scanning for consumer packaging goods and pharma industry.
By complying with stringent international guidelines governing the industries, Shubham’s Track & Trace Solutions directly collect and verify serialized information right on the primary package and the label. The entire system easily integrates with Shubham’s Smart Tracker Software and other third-party software.
Pick & Place Steps that are Enabled by Shubham Automation’s Robotic Systems
The bottles are discharged and the Robo picks & places the bottles in the shipper box as per the laid down matrix, which best fits in bulk packing line. The Robo can even place the layers in the box and fill the bottles in the set box automatedly. The further change part and other customizations can be applied for scaling the mechanism as per customized requirements.
Enablement of the Scanning Processes by Shubham’s Team
Shubham has introduced a single high-resolution smart camera-based technology that captures and reads all 2D codes of the stack in the field of vision to enable multiple code reading. Once the bottles are in accordance with the pre-set production process, a parent-child relationship is created, and the box is further labeled using the TTO type printer both manually or can be automated through our Print and Apply solution.
Key Benefits of the Robo Pick & Scan Mechanism comprises
- End to End Automation
- Innovative and Swift Processes
- Highly Accurate Procedures
- Free from Manual Errors
- Highly Robust and Scalable System
- Fits as per Client Requirements
- No Human Touch-points Involved
All these automation-based transformations were already in process and underway previous to the pandemic. However, COVID-19 is now accelerating them swiftly. So, the future outlook of supply chain infrastructure will be persistent in recovering the slowed-down economy through automation and by enabling Robotic supply chains in a quick time.
The Coronavirus pandemic is speeding up the rise of automation processes on a global basis. A COVID-19 caused downturn will likely go-ahead to a spike in automation; it means companies will reorganize their operations depending more on automated machine systems.
Whether it is in the processing or the packaging of the products, automating processes, and attempting to free the human hands are needed to advance industries. If there are two industries that we just cannot do without, it has to be the food and pharmaceutical industry. For food manufacturing companies enhancing productivity throughout their plants with the utilization of factory automation solutions is highly essential.
Also, the pharmaceutical industry is increasingly utilizing production automation and robotics to automate procedures in drug development, along with drug screening, anti-counterfeiting, and manufacturing activities. The solutions for pharmaceutical manufacturing companies can help attain suppleness, optimized production, as well as regulatory compliance through automation processes.
Enabling Industrial Automation
The enablement of automation is quite significant for diverse industries and sectors. Enabling industrial automation starts with automated washing, air-jet cleaning, sealing, capping, automated weighing, mix up prevention, automated printing & applying, labelling, pasting, coding, pick & place and tracking thousands of products with detailed reports through automation-based solutions.
Further, compromise in product quality, hygiene, and errors are enormous pains in all industrial sectors, be it Pharmaceutical, Food, FMCG, or Chemical Fertilizers. Human errors in packaging, labelling, or tracing can lead to hazardous consequences.
Coming to Industrial Quality Assurance solutions, they assist organizations in preventing mistakes, defects, and any kind of product issues. On the other side, Track & Trace Solutions make sure that every shipment is within the organization’s knowledge, every batch is tracked as well as traced, and the organization has the complete grasp of their products from anywhere across the globe.
Admittance and Penetration of Robots for Automation
Access and penetration of Robots don’t crop up at a balanced or a measured time and speed. As an alternative, automation occurs in burst out, especially in shocking times, such as economic disturbances, when humans turn comparatively more costly as the company’s revenues quickly decline. At these times, employers shed less-skilled staff and restore them with advanced technology and better-skilled workers, which boost labor productivity in a downturn scenario.
However, even new technologies will facilitate automation for manufacturers by enabling both humans as well as machines increasingly working side by side and adding up to more productivity.
Summary of Industrial Impacts that will accelerate the Rise of Automation Worldwide:
- Companies can rush to deploy automation technologies depending upon the impacts of Coronavirus on different industries.
- Automation may redirect the advancement of work and eventually retool most industries.
- Automation will help in speeding up workflows and enabling human contactless tasks.
- The use of automation will be increased to enhance the skill-sets of the current workforce.
- With industry automation, hygiene, accuracy, and speed of work can be better facilitated.
- Automation and robotics can lessen the labor costs as well as amplify work productivity.
Most enterprise companies have initiated and will find new ways of enabling their operational automation to boost productivity levels. One thing is sure that the impact of Coronavirus will positively change the definition of managing industrial operations across the globe.
Many economists have outlined these scenarios as the cyclical world of automation. So, if the future of work requires enablement of advanced automation, firm quality assurance, and smart Track & Trace Solutions, all these requirements need to be facilitated for addressing the Coronavirus pandemic signalling to the rise of automation.