Vision Inspection is a technology to check the comprehensiveness and accuracy of any finished or semi-finished products using image processing. Vision Inspection systems can be applied for both automated online inspection processes and offline inspection procedures.

Automated vision inspection systems are developed to cater multiple solutions for Quality Assurance field in various industry processes such as manufacturing, packaging, sorting, assembly lines and all other automation and robotic applications. These systems have been shaped to meet high-speed quality control needs for 100 percent product inspection.

Vision Inspection Systems across the globe are used for –

• Part verification
• Presence, Absence & Defect detection
• Optical character recognition and verification (OCR & OCV)
• Automated vision tests and measurements
• Colour verification, Pattern matching, and Barcode reading

PCC ACCURA – Automated Vision Inspection Solution by Shubham Automation

Shubham Automation’s automated vision inspection solution PCC ACCURA acts like a smart eye checking the final packaging information on products to sustain information accuracy rather than rely on human resources to carry out this job manually. It can be integrated with manifold cameras and lines through our PCC ACCURA software.

Further, it advances and increases line accuracy as well as quality assurance, avoiding recalls, reducing downtime, false-rejects, and diminishing any rework, thereby constantly boosting production line effectiveness.

It is applied for checking-out all types of cartons, bottles, pouch, containers, carboys, barrels, and bulk bags. Printed batch code and expire code is examined by our PCC ACCURA solution, to confirm whether it is completely precise or not. Our vision inspection solution can ensure the cap fitting, cap pop-up, label presence, and alignment. We can also spot any mix match of labels and products in the specific shipper.

How PCC ACCURA Solution Works for Diverse Clientele

Vision systems offer the maximum value when they integrate flawlessly with client’s current production machinery. Our PCC ACCURA is a solution that works seamlessly in many industries, including Pharma, Food & Beverages, Chemicals, Pesticides and FMCG sector. The solution is highly accurate meeting strict benchmarks for our client companies with high-speed inspections of numerous packages every minute. The solution is uncomplicated to integrate with any sticker labelling machine, cartonator machine, blister – strip machine, coding machine, and packing conveyor. The solution performs label inspection, date and lot code inspection, recipe verification as well as artwork inspection for front and back labels of the products at a quick speed.

Further, it helps to find errors and detects over printing, missing character, smudging and corrects information on labels, cartons or bottles. Other assembly assessments cover product and logo inspections. It is equipped with different alarms to prevent worst conditions like low air pressures, emergency stoppages, and consecutive failures. It also enables online rejection through active and automated mechanisms.

Finally, the solution even provides a set of reports like audit trail report, batch-wise report, hourly report, production report, performance report and fail image analysis with required images as well as graphical analysis of all logs to assist users in increasing the overall performance of the company.

Moving Forward

At Shubham Automation, we understand that all organization’s need to be the best. Further, we value the efforts, infrastructure, and costs to provide the needed quality output to lead their product categories.

Our range of quality assurance solutions like PCC ACCURA enables organizations like you to prevent errors, mistakes, defects, and issues that provide nothing but the best to the client and the end customer. We are always our client’s default Quality Assurance Heads in any industries or domains we deliver our automated solutions.